F1 Turbocharger Balancing Rig
Mecelec Design has designed and built a test rig to balance turbochargers for a well known F1 team. The rig provided a platform to spin the turbo.
F1 Turbocharger Balancing Rig (English PDF)
Diesel Pump Test Rig
Mecelec Design has designed and built a test rig which performs a full functional test on diesel pumps for a leading truck manufacturer.
Diesel Pump Test Rig (English PDF)
Air Conditioning Compressor Air Check Rig
Mecelec Design has designed and bult a machine for air testing air conditioning pumps.
The rig was capable at testing the following functions.
Air Conditioning Compressor Air Check Rig (English PDF)
Actuator Test and Flush Rig
Mecelec Design has designed and built a test rig which flushes and tests the actuators in a gas/diesel bi-fuel truck injector. The UUT is the top half of the injector.
Actuator Test and Flush Rig (English PDF)
Clutch Noise Assessment Rig
Mecelec Design Ltd has designed and built a test rig for a blue-chip vehicle manufacturer which recreates the conditions known to cause undesirable clutch noise; the objective being to eliminate this noise in future vehicle models.
Clutch Noise Assessment Rig (English PDF)
Automotive Systems Test Facility
This large environmental test facility was designed and built to simulate and test complete vehicle air conditioning systems as they would be configured and mounted in the vehicle.
Air Conditioning Environmental Test Chamber (English PDF)
Injector Test Rig
Mecelec Design has designed and built a machine for testing high pressure fuel injectors. This machine uses extremely high pressures during testing, which are required for the correct operation of the injectors.
Injector Test Rig (English PDF)
Ball Insetting Machine
Mecelec Design has designed and built a machine that automatically feeds and inserts six sealing balls of two different sizes into a double overhead camshaft carrier on an automotive engine.
Ball Insert Machine (English PDF)
Automotive Compressor Shaft Test Chamber
Mecelec Design has designed a test for the durability performance of the shafts used within our customer’s compressors. The test rig consists of a tooling plate on which various compressor shafts can be mounted using interchangeable tooling.
Compressor Shaft Durability Test Rig (English PDF)
Porosity Leak Test Machine
Mecelec Design has designed and built a machine that checks for porosity in aluminium castings following machining operations. A purpose-designed and built conveyor carries the casting from an industrial wash plant to the leak test machine.
Casting Porosity Leak Test Machine (English PDF)
Pump Blow Off Rig
Mecelec Design has designed and built a machine for cleaning residual oil from both the internal and external surfaces of high pressure fuel injection pumps.
Pump Blow Off Rig (English PDF)
Shock Testing Machine
Mecelec Design has designed and built a machine that carries out a shock and a functional electrical test on a safety-critical component in an automotive electric power steering unit.
Shock Test Machine (English PDF)
Pressometer
The pressometer is designed to measure the closing forces of powered doors on passenger-carrying vehicles.
Pressometer (English PDF)
Control Rack
The control rack is designed to control and monitor durability and performance tests performed on a hydraulic test rig. The control rack is purpose-built to control a specific test rig.
Automotive Test Rig Control Rack (English PDF)
2D Barcode Scanning and Inkjet Printing Machine
The inkjet printer was developed to indelibly mark the four components of a cylinder head prior to machining and subsequent disassembly.
2D Barcode Scanning and Inkjet Printing Machine (English PDF)
Processing Pallets
As part of a project to modify a cylinder head wash plant, these pallets are required to be robust to withstand the rigours of handling by machine and by operators in a production environment.
Processing Pallets (English PDF)